Abrasive formula design program helps the abrasives industry to step out of smart manufacturing

Abstract Since the State Council officially issued "Made in China 2025" on May 19, 2015, China's well-established manufacturing enterprises have begun to transform and upgrade to intelligent manufacturing. Obviously, smart manufacturing is the trend of the times, and the process of moving towards an intelligent era in the information age...

Since May 19, 2015, the State Council officially issued the "Made in China 2025", China's dotted manufacturing enterprises have begun to transform and upgrade to smart manufacturing. Obviously, smart manufacturing is the trend of the times. In the process of the information age, the high-end technology and related industries such as smart manufacturing have developed rapidly and have achieved fruitful results in many advanced fields. However, the abrasives industry, which is known as “industrial teeth”, is deeply mired in low-end, labor-intensive quagmire, and the development of intelligent manufacturing and industrial automation production models is slow.

Compared with traditional manufacturing industries such as abrasives, intelligent manufacturing systems are characterized by self-discipline, human-machine integration, virtual reality technology, self-organizing super-flexibility, learning and maintenance. The two basic technologies that promote intelligent manufacturing are computer chip computing speed and network transmission speed. It is gratifying that China has made great progress in these two technologies. The next step is to digitize and "digitalize". It includes four aspects: one is the combination of industrial software and automation; the second is industrial communication; the third is industrial safety; the fourth is industrial service.

How to combine industrial software and automation?

Taking the abrasive production formula of abrasive abrasive industry as an example, there are three main methods for the design of abrasive tools in the industry. One is the technical personnel to draw up according to their own experience; the other is to transfer the formula used by other manufacturers and make appropriate revisions; It is the use of mathematical formulas to design the system on the microcomputer through the main parameters. The first two methods tend to be helpless for beginners who are new to abrasive abrasives, which greatly affects the development of abrasive formula design. The third method relies on computer programming, but in the past it used traditional The BASIC program is implemented and is shelved due to inconvenience.

Developed by Professor Li Yinjiang, China's superhard material network, China abrasives net developed by the superhard material metal bond and ordinary abrasive ceramics, resin bond abrasive formula design program is China's ordinary abrasives, superhard materials and products The example of the combination of industry informationization and industrialization will provide information support for the development of China's common abrasives, superhard materials and products industry.

The program contains 17 applications of automotive, bearing, tools, civil and other applications, including brown fused alumina, white corundum, black silicon carbide, green silicon carbide, diamond, CBN and other abrasives, ceramic, resin, metal bond grinding Formulated with 12,000 recipe points and more than 1000 specific application formulas. The user of the program only needs to select the type of abrasive, the size of the abrasive, the type of binder, etc. The production formula is immediately present in front of your eyes, saving you a lot of complicated calculation process, improving production efficiency, and realizing the industrial software and abrasive production phase. Combine.

Recipe design program is not talking on paper

Faced with the design procedure of superhard material metal bond and common abrasive ceramics and resin bond abrasives, many people will ask questions to meet the current industrial production of abrasive tools.

First of all, the program is compiled by Professor Li Yinjiang with more than 50 years of experience in production and teaching in the abrasives industry, as well as accumulated information. Professional and authoritative. Secondly, the program is specially designed for the requirements of the mechanical industry. According to the thickness of the abrasive grain and the performance of the binder, the formula of the superhard and common abrasive formula design can be corrected and adjusted, which can be directly industrialized.

Especially in the context of the current transformation and upgrading and adjustment structure, many ordinary grinding wheel manufacturers have moved closer to superhard products such as diamond/cubic boron nitride grinding wheels, but both ordinary grinding wheels and super hard grinding wheels are in the process of formula design and so on. There are certain differences, and the formula design program provides an effective and convenient information production tool for these enterprises.

Nowadays, intelligent manufacturing, artificial intelligence, industrial automation, etc. have gradually been integrated into all walks of life. Superhard material metal bond and ordinary abrasive ceramics and resin bond abrasive formula design program are the first for intelligent abrasive manufacturing in China. Steps provide strong support. However, in the process of continuous advancement of intelligent manufacturing, there are still many core technologies difficult to break through, various policies and industry standards still need to be improved, and low-end equipment overcapacity and many other “roadblocks” need to be solved urgently. Therefore, we cannot blindly develop and need Stop from time to time and seriously think about the future development path.

The third training course on general grinding and superhard abrasive formula design program held in Zhengzhou from September 18th to 20th, 2018 is in full swing! This training is limited to 50 people, each unit can send 1-2 When a person participates in the training, the unit participating in the training can obtain the right to use the application for one year (the unit that participates in the two has two years of use rights).

(Registration method: click to enter)

Registration contact person: Liu Xiaoyu 13371114115

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